Zahir Haji Omary
Dar es salaam
Summary
Oversee the plastics production process for 5 years now, develop and document effective processes to manufacture plastic parts that meet design and quality requirements. Supervise and provide technical guidance to the production team, working with the Assembly department to ensure on time delivery. Troubleshoot non-conforming parts, perform root cause analysis and implement corrective action as needed. Develop and implement processes for prototype parts and tool try outs. Responsible for the life cycle of plastics equipment and ensure all preventative maintenance and calibration is completed as needed. Recommend new equipment to meet the company needs and equipment obsolescence. Assist in programming of injection molding machines for part removal, over mold and in-mold label installation as well as interaction with advanced automation systems. Collaborate with Electrical, Mechanical, Mold Design, Software and Quality Control teams. Completes production plan by scheduling and assigning personnel; accomplishing work results; establishing priorities; monitoring progress; revising schedules; resolving problems; reporting results of the processing flow on shift production summaries. Seasoned Supervisor with history of effectively managing teams and overseeing operations. Skilled in identifying areas for improvement, implementing new processes, and fostering staff development. Strengths include problem-solving abilities, strong leadership skills, and communication capabilities. Previous roles demonstrate significant positive impacts on workflow efficiency and team productivity. Industrious Warehouse Supervisor brings expertise in stock auditing and warehouse organization. Adds value through strong knowledge of inventory and warehouse management and motivating team leadership. Excels in fast-paced environments with changing conditions and considerable time pressure. Organized warehouse supervisor brings several years of inventory and production management prowess illustrated through superior performance in warehouse roles. Applies advanced knowledge of production methods, shipping logistics and inventory audits to maximize warehouse performance.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Plastic Plant Prod. Supervisor (Plastic Division)
Wilmar Tanzania Limited
Dar-es-Salaam
01.2022 - Current
- Oversee the plastics production process; Develop and document effective processes to manufacture plastic parts that meet design and quality requirements
- Assist in programming of injection molding machines for part removal, over mold and in-mold label installation as well as interaction with advanced automation systems
- Completes production plan by scheduling and assigning personnel; accomplishing work results; establishing priorities; monitoring progress; revising schedules; resolving problems; reporting results of the processing flow on shift production summaries
- Collaborate with Electrical, Mechanical, Mold Design, Software and Quality Control teams
- Recommend new equipment/machine to meet the company needs and sales demand
- Troubleshoot non-conforming parts, perform root cause analysis and implement corrective action as needed
- Responsible for the life cycle of plastics equipment and ensure all preventative maintenance and calibration is completed as needed
- Supervise and provide technical guidance to the production team
- Contributes to team effort by accomplishing related results as needed
- Maintains safe and clean work environment by educating and directing personnel on the use of all control points, equipment, and resources; maintaining compliance with established policies and procedures
- Provides manufacturing information by compiling, initiating, sorting, and analyzing production performance records and data; answering questions and responding to requests
- Monitoring daily basis production postings into SAP and monitoring raw material consumption to cut cost, check all inventory stock counts in every month, confirm and sign the accuracy counts that tally with SAP
- Maintains staff by recruiting, selecting, orienting, and training employees; developing personal growth opportunities
Data Entry Clerk - Plastic Plant
Murzah Wilmar East Africa Limited
Dar-es-Salaam
08.2019 - 12.2021
- Ensured compliance with all relevant rules and regulations governing data entry activities.
- Utilized specialized software applications related to the job role.
- Collaborated with other departments to resolve issues regarding incorrect data entries.
- Prepared summaries of daily work completed for review by supervisors.
- Maintained confidentiality of sensitive information entered into the system.
- Organized files according to established procedures for easy retrieval later on.
- Performed data entry from paper documents, emails, and other sources into computer systems.
- Reviewed existing information for accuracy and made necessary corrections.
- Maintained updated knowledge of industry trends related to data entry operations.
- Created spreadsheets to track data entries.
- Operated various office equipment such as scanners, printers. when required.
- Compiled reports based on gathered information.
- Updated existing records with new or revised information as needed.
- Checked source documents against entered data to ensure accuracy.
- Processed customer orders accurately and in a timely manner.
- Identified discrepancies between source documents and entered data.
Quality Controller (QC) - Plastic Plant
Murzah Oil Mills Limited
Dar es salaam
01.2017 - 08.2019
- Performed daily quality checks of finished products to ensure adherence to customer requirements.
- Monitored production processes and performed in-process inspections on components and materials.
- Conducted regular audits to verify that suppliers meet established quality standards.
- Investigated customer complaints and documented root causes, corrective actions, and preventive measures.
- Developed quality control procedures for new product lines according to industry regulations.
- Maintained records of inspection results, test data, and other related information.
- Provided training to staff on proper testing techniques, equipment use, and safety protocols.
- Coordinated with engineering teams to resolve issues regarding design specifications or manufacturing process changes.
- Analyzed data from experiments or tests to identify trends or areas needing improvement in the production process.
- Documented nonconformances using a corrective action system, including identification of root cause analysis and implementation of corrective action plans.
- Reviewed inspection reports for accuracy prior to submission for approval by higher management.
- Ensured all employees followed safety guidelines when operating machinery or performing tasks associated with quality control activities.
- Worked closely with production personnel during start-up operations to ensure that product meets quality expectations.
- Assisted in the development of new methods or processes for improving product quality.
- Evaluated supplier performance based on criteria such as cost, delivery time, reliability, service levels and compliance with specifications.
Injection Molding Machine Operator
Murzah Oil Mills Limited
Dar es salaam
03.2013 - 12.2016
- Set-up and operate injection molding machines to produce plastic parts or products.
- Monitor the production process, making adjustments as necessary to ensure quality standards are met.
- Inspect finished products for defects, such as warping, cracking, voids, and other irregularities.
- Ensure that all safety protocols are followed in accordance with company policies and procedures.
- Maintain accurate records of production activities including machine settings, cycle times, scrap rates.
- Perform preventative maintenance on injection molding equipment.
- Troubleshoot mechanical issues with injection molds and related equipment.
- Adjust machine settings to optimize product quality and maximize output efficiency.
- Load raw materials into hoppers and feeders according to specifications.
- Replace worn components on injection molds as needed.
- Clean molds prior to use and after each run using appropriate cleaning agents.
- Assist with the installation of new molds and troubleshoot any issues that arise during set-up.
- Program computerized controls for specific job requirements.
- Document production data including cycle time, reject rate, scrap rate.
- Train new employees on the proper operation of injection molding machines.
- Suggest improvements to existing processes in order to increase productivity or reduce costs.
- Work with engineers to develop new injection molds or modify existing ones.
- Evaluate product samples against established quality criteria.
Education
Online Course - Supply Chain Management
LinkedIn
Online11-2024
Online Course - SAP Production Planning & Material Management
LinkedIn Learning
Online11-2024
Certificate in Injection Plastic Molding -
Udemy Online training
10.2023
Certificate in Computer Programming -
Morogoro Computer institute
Dar es Salaam, Tanzania01.2013
O-Level Certificate -
Tubuyu Secondary School
Morogoro, Tanzania01.2012
Skills
- Good and exemplary leader
- Communication skills
- Teamwork
- Problem-solving skills
- Time management
- Leadership
- Flexibility
- Good at using Microsoft Office
- Excellent at making reports and presentations
- Excellent in SAP System (PP, MM, WM, PM)
- Staff education
- Inventory oversight
- Operations management
- Inventory control
- Training and mentoring
- Documentation and reporting
- Analytical thinking
- Safety protocols
- Risk management
- Process improvement
- Task delegation
- Verbal and written communication
- Quality control
- Industrial hygiene
- Staff discipline
- Team building
- Waste reduction
- Public speaking
- SAP experience
- Decision-making
- Process monitoring and improvement
- Policy and procedure development
- Processes and procedures
- Warehouse safety
- Stock control
- Packaging and labeling
- Inventory locations
- Warehouse organization
- Receiving orders
Accomplishments
- Plastic Plant in my supervision we achieve to improve 20L Bucket production from 95640pc to 126300pc, which increased by 32% and saved 39000USD, for company to outsource buckets.
- 10L Buckets production increased from 201450pc to 287820pc which increased by 42%.
- Awarded ISO 9001, ISO 14001 & ISO 45001 internal auditor
- Awarded Safety Leadership Award.
- Awarded Fire Marshal Certificate.
- Awarded Hazards and Risks Certificate.
- Awarded Confined Space Certificate
- Awarded Fire Fighting Equipment Certificate
- Awarded Working at Height Certificate
References
- Masimba Shonhiwa,
Plant Manager at Wilmar Tanzania Limited,
+255767949095, Dar es Salaam, Tanzania
- Innocent Killo,
Refinery Plant Supervisor at Wilmar Tanzania Limited,
+255748179624, Dar es Salaam, Tanzania
- Ajith Kumar Shetty,
Technical Head at Wilmar Tanzania Limited,
+255787398428, Dar es Salaam, Tanzania
- Godson Phares,
Senior Electrical Engineer at Wilmar Tanzania Limited,
+255753878043, Dar es Salaam, Tanzania
Certification
- Fire Safety Manager
- ISO 9001,ISO 14001 & ISO 45001 internal Auditor
- OHS SCAFFOLDING
- Wilmar Safety Leadership
- SAP Production Planning & Material Management
- Production and System Capacity
- Supply Chain Foundations
Languages
Swahili
First Language
English
Upper Intermediate (B2)
B2
References
References available upon request.
Timeline
Plastic Plant Prod. Supervisor (Plastic Division)
Wilmar Tanzania Limited
01.2022 - Current
Data Entry Clerk - Plastic Plant
Murzah Wilmar East Africa Limited
08.2019 - 12.2021
Quality Controller (QC) - Plastic Plant
Murzah Oil Mills Limited
01.2017 - 08.2019
Injection Molding Machine Operator
Murzah Oil Mills Limited
03.2013 - 12.2016
Online Course - Supply Chain Management
LinkedIn
Online Course - SAP Production Planning & Material Management
LinkedIn Learning
Certificate in Injection Plastic Molding -
Udemy Online training
Certificate in Computer Programming -
Morogoro Computer institute
O-Level Certificate -
Tubuyu Secondary School
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