Proficient and highly motivated, Results-oriented Senior Production Engineer in the Vehicle Unit with a proven track record of improving overall line efficiency (OLE)
and driving continuous improvement activities in productivity, quality, cost saving projects or consumption, delivery, safety, and morale.
Three years of experience in efficiently identifying and resolving malfunctions to achieve department and plant MICCP (Managing Points and Check Points) targets.
Skilled in leading customer service teams for exceptional customer satisfaction. Utilizes strategic planning and process improvements to enhance efficiency. Demonstrated ability to develop team capabilities and effectively resolve customer issues.
A customer service professional with a strong focus on enhancing customer experiences and streamlining processes. Highly regarded for fostering teamwork and driving results through adaptive strategies and effective communication. Known for problem-solving abilities and a customer-centered approach.
Professional with deep expertise in product development, known for driving impactful results. Excel in team collaboration, adaptive to changing needs, and reliable in delivering outcomes. Skilled in market analysis, project management, and innovative solution creation. Valued for strong leadership, clear communication, and strategic planning abilities.
Overview
9
9
years of professional experience
Work History
Product Development Manager
CAR & GENARAL TRADING LTD.,
06.2023 - Current
Train and develop local Tanzanian staff to handle CNG vehicle assembly as per TVSM standards.
Provide daily leadership and direction to ensure alignment with operational goals.
Coordinate with internal departments to resolve production issues and meet targets.
Ensure high quality standards through floor-level supervision.
Oversee assembly of 2W and 3W CNG vehicles, focusing on safety, quality, and efficiency.
Drive continuous improvement in employee productivity and material usage.
Manage team performance and address issues proactively.
Prepare and review monthly reports.
Promote workplace safety in line with company policies.
Implement improvement initiatives and support new process/product rollouts.
Current Service Network - capacity and capability development.
Ensure PGM Training & CSP appointments must be done as per JOHARI mapping done at the beginning of the year,
Every MBO dealer should have a partnership with a minimum of 2-3 C&G/TVS Trained PGM in the town.
Customer complaint resolution/ satisfaction, submission of PPFR reports.
Monthly NPS surveys
Liaisoning with TVSM Service Personnel.
Plan, organize and conduct service camps.
Junior Engineer
TVS Motor Company Limited
06.2016 - 11.2022
Six year experience of vehicle unit in TVS Motor Company Ltd., Hosur
Roles and Responsibilities
In control of maintaining PQCDMS in VEHICLE unit.
Achievement of Production Hourly Output by reducing Minor stoppages in conveyor.
Achievement of Direct pass by taking countermeasures on rework phenomenon.
Liable for preparing sunrise meeting agenda.
Organize and deploy the manpower according to Plant daily hit rate with accordance of WLMS.
Examine the production report from PDCA on daily basis and give proper action plan.
Sustain and improve the Quality parameters through DWM adherence.
Examine the production posting in SAP (System Administrative Protocol) for maintaining INVENTORY.
Validation for scrap and give proper action plan for future Preventive occurrence.
Attainment of Spare level, OLE as above 85 percent.
Conserve the 5S in shop floor at any cost.
Responsible for maintaining the tools and consumption cost within the target.
Evaluated existing systems and processes to identify areas for improvement, leading to increased operational efficiency across projects.
Performed thorough quality checks for all deliverables, ensuring high-quality products were delivered to clients on time.
Education
Diploma - Automobile Engineering
Rajagopal Polytechnic college
Gudiyattam, Vellore
01.2016
HSC -
Government Higher Secondary School
Vaniyambadi
04.2016
Skills
New Product Development
Process Development
Quality Assurance
FMEA
QC story
Traceability system
Skill Matrix
Customer Focus
Pull system
SMM calculation
Line Balancing
TPM
SMM reduction
Rework skill
Positive attitude
Multitasking and organization
Problem-solving
Customer service
Employee training and development
Customer service management
Time management
Workflow management
Team collaboration and leadership
Trustworthy and honest
Quality assurance
Workplace safety
Documentation and reporting
Service scheduling
Budget control
Performance evaluations
Sales support
After-sales support
Project planning
Business development
Linguistic Skills
Tamil - Read, Write, Speak
English - Read, Write, Speak
Hobbies and Interests
Surfing net, Hearing songs, Watching movies
Achievements
Enhanced the Productivity of 2.97 V/M/D with 28 various type of Vehicle, which we are producing in 78 Take time.,
Success completion of both internal and external audits like QSR (Quality System Rating), IATF (International Automotive Task Force).,
Highest score of QSR audit in Vehicle assembly as 8.45/10.,
Implement kaizens for bringing down the external and internal customer complaints as ZERO.,
As a team member, successfully completed TPM First and Second stage JISHU HOSZEN step 6 assessment in Main line.,
Execution of POKA YOKE in fixture to avoid wrong Part Assembly.,
Victorious carry over of QCC projects for diploma trainees., Improved OLE (Overall Line Efficiency) from 81%to 89% and First-hour output from 90% to 93%.,
Foremost goal of achieving 95 % direct pass against a target of more than 98% in Vehicle Unit.,
Improved OLE (Overall Line Efficiency) from 90%to 96% and First-hour output from 90% to 95%.,
Successfully ensure ZERO near miss or major or minor accident for 60 months, Minimize the head count in Vehicle unit through yamazumi chart, SWCT (Standard Work Combination Table), line balancing and man- machine chart respectively.,
Establishment of proximity sensor in many critical stages to eliminate the customer defect., Got award by the CEO of the TVS motor company of the excellence in manufacturing quality.,
Got significant award from the HOD of Manufacturing for the ever highest production of 3 Wheeler.,
Got award by the section head for the best team lead.
Training
NMPL - Hosur.
ASK Automotive PVT ltd – Malur
LKM - Hosur
SNTL - Mwanza
TVS Center - Mbezi
Compass Enterprise Ltd - Mtwara
Interpersonal Skills
Self confidence
Adaptability
Hard and smart work
Multi-tasking
Disclaimer
I hereby declare that the information furnished here is true to the best of my knowledge.
Place: (Vignesh. V)
Timeline
Product Development Manager
CAR & GENARAL TRADING LTD.,
06.2023 - Current
Junior Engineer
TVS Motor Company Limited
06.2016 - 11.2022
Diploma - Automobile Engineering
Rajagopal Polytechnic college
HSC -
Government Higher Secondary School
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