Ivan Theophily

• Responsible for all maintenance and projects supervision in the plant.
• Control Inventory for maintenance department.
• Ensure proper utilization of resources and manpower.
• Preparation of maintenance budget.
• Comply to meet target KPI for the department.

Achievements

• Erection of bridge reclaimer which improve production quality.
• Selection, Erection and commission of mineral sizer (MMD) lead to increase of production by 100TPH.

• Reviewed technical documentation to complete equipment maintenance and repair.
• Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
• Dismantled defective machines and equipment and installed new or repaired parts.
• Organized and directed maintenance shutdowns and startups.
• Documented maintenance activities and confirmed compliance with relevant regulations.
• Cleaned and lubricated parts to keep equipment operating at peak performance.

Achievements

• Erection and commission of Pfister pump led to increase of clinker production by 500tons.

• Assist with the preparation of Scheduled Outage, Project and departmental budgets.
• Maintain the integrity of the computerized maintenance management system by providing guidance for system administration functions.
• Develop cost, schedule, performance criteria, and estimated work force requirements for job cost analysis.
• Ensure development and maintenance of documentation required by management, insurance representatives, and auditors by maintaining records of all activities.
• Keep maintenance historical records to facilitate efficient and comprehensive planning and scope development of future work.
• Optimize maintenance planning system to ensure efficient use of work force at each facility.
• Develop and maintain a quality review process for data entered into the E.R.P (ORION).
• Selects the most appropriate techniques and logical sequence of activities to complete project scope.
• Inputs the work breakdown structure information in means to assess an accurate forecast on time, resources and cash flow of the project.

Achievements

• Increased cement production by 200tons using raw mix dust.

• Perform checklist of various equipment in each plant section according to the manufacture recommendation.
• Prioritize findings according to the nature and impact of the problem to the equipment or production process.
• Tight Co-ordination with Maintenance Execution (to get feedback from maintenance team on equipment status) and Planning / (Scheduling).
• Measure and monitor equipment conditions, analyze trends, and identify the needs for Mechanical maintenance taking into account production constraints.
• Permit operations to describe and control timing of work to be done.
• Planning maintenance work orders, the repairs, servicing and efficient functioning of all machinery and equipment in a plant.

Achievements

• Serving Severe damage on cement mill pinion and production loss approx 80,000tons

• Overseeing maintenance of conveyor belts, bearings and lubrication systems.
• Leakage arresting in flanges, control feeders, diverting gates and servicing of machines.
• Conducting regular inspections of machines,
• Making maintenance plans and making a follow up on the quality of maintenance done.
• Assigning duties and supervising technicians, welders and helpers.

Achievements

Running cement mill in six months without breakdown.