Summary
Overview
Work History
Education
Skills
Accomplishments
Languages
Professionalaffiliation
Softwareproficiencies
Othernames
Personal Information
References
Training
Affiliations
Timeline
Generic
Exi Johnson Maliyawatu

Exi Johnson Maliyawatu

Dar es Salaam,Tanzania

Summary

A detail-oriented team player mechanical engineer with strong organizational and interpersonal skills and over twenty years of experience in Maintenance Engineering, Ability to handle multiple projects simultaneously with a high degree of accuracy, Procurement, Logistics and Supply Chain Management and held different positions and roles in various companies, include Intra Energy Tanzania Limited, Tancoal Energy, Tanga Cement Ltd, Tanzania Steel Pipes Ltd, EM consultants Ltd (consulting Engineers), and Metal Products Limited.

Overview

21
21
years of professional experience

Work History

Engineering Consultant

Jitegemee Holdings Ltd
07.2023
  • Oversaw engineering operations and advise the company on all matters related to mining equipment life cycles (planning, acquisition, maintaining and disposing)
  • Provide consultancy for the implementation of the improvement projects
  • Establish maintenance management system
  • Coal processing equipment optimization.

Head of Engineering

Tancoal Energy Tanzania Ltd
06.2014 - 06.2023
  • Oversaw engineering and procurement department
  • Asset care and management of over 50 equipment
  • Prepare department budget, monitoring and review
  • Oversaw materials supplies and inventory control includes preparation of materials requirement plan, oversaw purchases, managing suppliers and other activities related to the procurement
  • Oversaw company logistics operation
  • Support marketing activities
  • Projects management (prepare proposals, oversee project implementations, commissioning and preparing project appraisal reports)
  • Oversaw maintenance activities across the organization
  • Managing safety in all engineering-related activities
  • Prepare monthly progressive reports.

Head of Engineering

Intra Energy (T) Ltd
11.2011 - 05.2014

Oversaw engineering and procurement department

  • Intra Energy assets care management includes fleet management of Intra Energy subsidiary companies
  • Oversaw maintenance activities in all three Intra Energy subsidiary companies
  • Managed the engineering projects carried out by Intra Energy in its subsidiaries and 85 percent were done within the planned time and budget
  • Design and modifications of mechanical systems which support mining activities
  • Prepare department budget
  • Formulate, implement and review a maintenance management system
  • Oversaw procurement and logistic activities to ensure smooth supplies of materials
  • Ensuring safety has adhered in engineering department activities to the standard set by Intra energy
  • Formulate, implement and review maintenance and procurement strategies
  • Oversaw materials supplies, inventory control and logistic activities
  • Formulate and implement the spare parts criticality assessment framework and procedures
  • Prepare monthly progressive reports.

Maintenance Engineer

Tanga Cement Ltd
01.2010 - 10.2011
  • Prepare maintenance materials requirement plan for
  • Managing maintenance activities to ensure the smooth running of the machines
  • Responsible for supervising technology transfer for newly installed cement grinding and packing plant by training technicians on how to operate and maintain plants
  • Design and modifications of plant mechanical systems
  • Prepare maintenance materials requirement plan for two years
  • Monitoring inventory and ordering of spare parts for two years
  • Monitoring safety by doing risk assessments prior commencing of maintenance works and addressing preventive measures of 15 surbordinates.

Projects Engineer

Tanga Cement Ltd
12.2005 - 12.2009

CAPEX and OPEX project engineering and management overseeing

  • Preparations of projects proposal /project charter
  • Plant systems design and modifications
  • Communicate with plant machines suppliers regarding system improvement, installation and modifications
  • Manage and supervise plant improvements projects, preparations of projects feasibility studies and budget, installations and commissioning
  • Prepare work Scopes, Design drawing preparations and specifications as well as other projects documents needed for CAPEX and OPEX projects
  • Tender evaluations
  • Projects safety supervision that includes risk assessment and work permits preparations for all contractors engaged
  • To do project appraisal of all the projects that were being done by the company
  • Prepare and updates projects schedules and monthly projects progressive reports.

Mechanical Engineer

Tanzania Steel Pipes Co. Ltd
06.2004 - 11.2005
  • Performed installation and commissioning of new factory machines that were being carried out under CAPEX projects
  • Designs and fabrications of mechanical systems to improve production operations
  • Prepare materials requirement plans and cost estimates for plant projects
  • Oversee logistics for the transportation of steel pipes to the project sites
  • Managing plant maintenance activities
  • Prepare maintenance and projects monthly progress report.

Projects Engineer

EM Consultants Ltd
06.2003 - 05.2004
  • Responsible for the design and supervision of mechanical systems construction in buildings that includes the design of foul water drainage systems, air conditioning systems, water supply systems and Firefighting systems
  • Preparation of projects proposals
  • Preparation of design drawings, cost estimates, supervision, testing and commissioning of mechanical projects
  • Preparation of projects tender documents and evaluations
  • Prepare projects appraisals and evaluation of contractor certificates.

Quality Engineer

Metal Products Ltd
07.2002 - 05.2003
  • Managing quality control activities
  • Supervise production and oversee machines maintenance.

Education

Master of Science - Procurement Logistics And Supply Chain Management

University of Salford Manchester
United Kingdom
05.2022

MBA - Marketing

University of Dar Es Salaam Business School
Dar Es Salaam, Tanzania
10.2017

Bachelor of Science - Mechanical Engineering

University of Dar Es Salaam
Dar Es Salaam, Tanzania
05.2002

Advance Certificate of Secondary Education (ACSE) -

Mkwawa High School
Iringa, Tanzania
05.1997

Ordinary Certificate of Secondary Education (OCSE) -

Ifunda Technical Secondary School
Iringa, Tanzania
11.1994

Skills

  • Mechanical systems design
  • Project engineering and management in plants and building services
  • Contract Administration
  • Engineering maintenance in industrial plants and mobile equipment
  • Development of a maintenance management system
  • Steel structure design and construction
  • Computer-Aided Design
  • Safety management
  • Asset care and management
  • Procurement, Logistics and supply chain management
  • Operations management
  • Budget creation and administration

Accomplishments

  • Intra Energy (T) Ltd, Development of a Coal Sales and Storage Facility at Kyela in the Mbeya Region, Managed project engineering activities that involved the preparations of site layout and facilities design drawings, bills of materials, and cost estimates, Managed project implementation activities that involved sourcing contractors and suppliers of materials for the project, construction work supervision, preparing project appraisal, and commissioning works
  • Intra Energy (T) Ltd, Establishment of the Procurement and Inventory Control System, Established and implemented procurement strategy, procurement process, and inventory control system
  • Intra Energy (T) Ltd, Formulation and Implementation of the Equipment Spare Parts Criticality Analysis, Formulated the approach to analyze the criticality of the machine parts in the Intra Energy subsidiary companies, Performed pilot implementation and reviewed and trained technical/maintenance personnel on how to implement it in all Intra Energy subsidiaries
  • Tancoal Energy Limited, Establishment of the Computerized Maintenance Management System, Created a maintenance management system, Formulated fleet management strategies
  • Tancoal Energy Limited, Construction of maintenance workshop Building, Prepared workshop facility and material storage layout, Prepared detailed drawings, Sourced project contractor and purchased all workshop facilities, Managed project progress and other related matters, Sourced and installed all equipment needed for performing maintenance activities
  • Tancoal Energy Limited, Improvement of Coal Processing Equipment, Identified improvements and rearranged coal processing activity, Prepared processing layout, Established machines needed, Selected machines, Overseen machines procurement and logistics activities, Overseen assembling and commissioning of the machines, Trained machines operators
  • Tanga Cement Company Limited, Construction of cement Grinding and extension of packing plant, Supervised installations of machines, Monitored safety, Managed project quality control activities, Modified existing systems, Overseen company improvement projects
  • Tanga Cement Company Limited, Design And Construction Of Bulk Cement Truck Loading Bay, Designed loading system mechanism, Collaborated with IBAU HAMBURG to customize the way of installing telescopic chute for truck loading
  • Tanga Cement Company Limited, Modification Of Coal Plant Storage, Aeration and Conveying System, Redesigned the coal bin discharge point, coal delivery pipe, and compressed air systems, Prepared work specifications, Supervised project implementation
  • Tanga Cement Company Limited, Installation of 3,2 MW standby generator set, Prepared generator set facility layout design, Designed the steel structure shade and all mechanical systems, Managed all supply of materials needed for the projects, Managed the construction of building structures, installations of generators, and its auxiliary system
  • Tanga Cement Company Limited, Construction Of Cement Kiln Alternative Fuel Raw Materials Back-End Firing Feeding System (AFR), Prepared CAPEX project proposal, Collaborated with a supplier (ATS Group / Walter Materials Handling) to make the decision of the layout, Designed the proposed way of installing the feeder, Prepared final installation structure drawings, Designed feeding transfer conveyor, Prepared detail drawings for fabrications of steel structures items required, Evaluated tender documents, Managed the project in general
  • Tanga Cement Company Limited, Modification of Jumbo Bag Packing Unit, Designed an overhead crane for loading cement bags, Designed steel structure for extending storage shade, Prepared project cost estimates, Prepared work specifications
  • Tanga Cement Company Limited, Design and Construction of AFR Back End Firing Conveyor and triple flaps feeding system, Redesigned and installed the belt conveyor system, Designed the layout of installing the flaps feeder, Designed the way of installing flaps, Prepared detail drawings for structure fabrications, Designed feeding chutes, Evaluated tender documents, Supervised fabrications, Managed the project in general
  • Tanzania Steel Pipes Limited, Proposed Factory Rehabilitation, Alteration and Addition of Steel Pipes Plant at Tanzania Steel Pipes Limited, Managed project engineering activities, Supervised the installation of the machines, Trained technicians and machines operators, Oversaw productions, operation safety, and logistics
  • EM Consultants Limited, District Magistrate and Primary Courts - Manyara, Responsible for designs of the foul water drainage and water supply system, Prepared bills of quantities, cost estimates, technical specifications, tender documents, and bills of materials
  • EM Consultants Limited, Obstetric Building - Muhimbili National Hospital, Designed the air conditioning system, Prepared technical specifications, bills of quantities, and tender documents
  • EM Consultants Limited, New Education Center at Luganga (Bethel SABS girls) - Iringa, Designed the foul water drainage, water supply, and gas systems, Prepared technical specifications for all systems
  • EM Consultants Limited, Renovation of Clinical Pathology Laboratory - Muhimbili National Hospital, Designed the air conditioning system, water supply system, foul water supply system, laboratory gas supply system, and sprinkler firefighting system, Prepared technical specifications, bills of quantities, and tender documents for all systems

Languages

Kiswahili, English

Professionalaffiliation

  • Engineers Registration Board (Tanzania), Professional Registered Engineer, PE 3065
  • Institute of Engineers Tanzania, Registered Engineer, RE 1353
  • Chartered Institute of Procurement and Supplies, Affiliate member, 9919042

Softwareproficiencies

  • Microsoft Office (Word, Excel, PowerPoint, Access, Project)
  • AutoCAD
  • Solid Works
  • MEX

Othernames

Exi Johnson

Personal Information

  • Passport Number: TAE521788
  • Date of Birth: 08/08/76
  • Gender: Male
  • Driving License: 4000305198
  • Marital Status: Married

References

  • Eng. Yona Afrika, Head of Mechanical Department, Tanzania Bureau of Standards, Dar es Salaam, Tanzania, 0784-396344, yafrica2000@yahoo.com
  • Pendo Mweli, Managing Director, Jitegemee Holding Company Limited, Dar es salaam, Tanzania, 0758011626, pendo@tancoalenergy.co.tz
  • Moses Jackson Tenda, Head of Department-Risk Management, Mtibwa Sugar Estates Limited, Morogoro, Tanzania, 0784-467891, mossesj@mtibwa-sugar.co.tz

Training

  • Performance Management
  • Environment Management System Auditor’s Training
  • Ecosim Business Simulation
  • Behaviour Based Safety
  • Hazard Identification, Risk Assessment and Control
  • Fall Arrest and Confine Space Rescue
  • Tasks Observation and Inspections
  • Construction Contracts and Administrations

Affiliations

  • • Member Engineers Registration Board (Tanzania) - Professional Registered Engineer (PE 3065)
  • • Member Institute of Engineers Tanzania- Registered Engineer (RE 1353)
  • • Member Chartered Institute of Procurement and Supplies -Affiliate member (Affiliate members -9919042), UK

Timeline

Engineering Consultant

Jitegemee Holdings Ltd
07.2023

Head of Engineering

Tancoal Energy Tanzania Ltd
06.2014 - 06.2023

Head of Engineering

Intra Energy (T) Ltd
11.2011 - 05.2014

Maintenance Engineer

Tanga Cement Ltd
01.2010 - 10.2011

Projects Engineer

Tanga Cement Ltd
12.2005 - 12.2009

Mechanical Engineer

Tanzania Steel Pipes Co. Ltd
06.2004 - 11.2005

Projects Engineer

EM Consultants Ltd
06.2003 - 05.2004

Quality Engineer

Metal Products Ltd
07.2002 - 05.2003

Master of Science - Procurement Logistics And Supply Chain Management

University of Salford Manchester

MBA - Marketing

University of Dar Es Salaam Business School

Bachelor of Science - Mechanical Engineering

University of Dar Es Salaam

Advance Certificate of Secondary Education (ACSE) -

Mkwawa High School

Ordinary Certificate of Secondary Education (OCSE) -

Ifunda Technical Secondary School
Exi Johnson Maliyawatu