AISHA MUSSA MPINI
MBEYA
Summary
Results-oriented process engineer with 5 years of experience optimizing production efficiency, troubleshooting issues, and implementing cost-saving measures. Skilled in developing and maintaining documentation, conducting audits, and directing production teams. Experienced in overseeing production processes, implementing quality-control programs, and driving continuous improvement initiatives. Adept at leading cross-functional teams and ensuring compliance with quality, environmental, health, and safety standards. Capable of analyzing data to identify areas for improvement and implementing corrective actions. Extensive experience with process strategies and impressive industry knowledge allow for adaptation and editing of new strategies as they become available. Established relationships with professionals in other departments including maintenance, quality control, procurement, project engineering, and finance team. Exceptional communication skills facilitate informed alignment of all team members with their duties.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Process Engineer
LafargeHolcimTanzania
07.2020 - Current
- Collaborating with cross-functional teams to identify and implement cost-saving measures
- Implemented quality-control programs to monitor product standards and eliminate deficiencies, resulting in improved product quality and customer satisfaction
- Oversaw equipment capacity utilization and initiated corrective actions to optimize production efficiency and minimize downtime
- Collaborated with cross-functional teams to implement systems for production tracking (SAP) and inventory control, ensuring accurate monitoring and reporting of production activities
- Scheduled and organized repair and routine maintenance of production equipment to ensure uninterrupted operations
- Supported maintenance programs to maintain equipment health and minimize downtime, contributing to improved plant productivity
- Led process optimization initiatives to improve production efficiency and reduce costs, resulting in increased plant productivity and cost savings
- Implemented safety activities and supported ISO system conformance to ensure compliance with quality, environmental, health, and safety standards
- Supervised and motivated a team of workers, conducting performance reviews and identifying training needs to enhance skills and productivity
- Maintained compliance with Quality, Environmental, Health, and Safety policies and guidelines, ensuring a safe and healthy working environment
- Prepared and circulated daily, weekly, and monthly reports for information and corrective actions, facilitating data-driven decision-making
- Creating and maintaining detailed documentation of processes, procedures, and equipment specifications
- Conducting regular audits to ensure compliance with safety and regulatory standards
- Directing and mentoring production team resources to incorporate process improvements to secure and sustain ISO 9001 Certification
- Implementing Quality Management System and policy to ensure the products met the quality standards by analyzing and interpreting testing results
- Championed water safety standards within LafargeHolcim's operations, ensuring compliance with regulatory requirements and industry best practices
- Developed and implemented robust water safety protocols and procedures to safeguard water resources and minimize environmental impact
- Led initiatives to monitor and mitigate water pollution discharge, conducting regular inspections and audits to ensure adherence to standards and guidelines
- Collaborated with cross-functional teams to identify and implement innovative solutions for water conservation and pollution prevention
- Played a key role in promoting a culture of environmental stewardship and sustainability within the organization, aligning with LafargeHolcim's commitment to responsible business practices.
Process Engineer intern
LafargeHolcimTanzania
02.2019 - 06.2020
- Preparation and circulation of industrial technical reports (Daily production report, cost reports, weekly reports, and monthly reports)
- Develop and implementing process improvement initiatives to optimize production efficiency
- Coordinating with appropriate production, maintenance, and quality personnel to develop root cause and implement corrective actions
- Preparing process documentation and operating instructions
- Oversee and assessing new and existing processes and workflows
- Analyzing data to discover areas that needed improvements and upgrades through equipment audits
- Assessing compliance and adherence to safety and quality standards and reported findings and proposals to higher management
- Assessing the industrial process by performing process audits/measurements and interpret data collected
- To suggest/develop best industrial practices and routines so as to improve production and quality output
- Continuous evaluation of equipment’s and process so as to ensure both efficiency and equipment quality remains high
- Analyze Specific Electrical Energy and Specific Heat Consumption
- Preparation and management of process documentation and operating instructions.
Education
MBA-Corporate Management -
Mzumbe University
Mbeya, Tanzania07.2024
Bachelor of chemical engineering and Technology -
Zhejiang University of Technology
01.2018
Skills
- Data Analysis
- Process Development
- Team Collaboration
- Production Planning
- Cross-Functional Teamwork
- Documents and reports
- Cost-saving Methods
- Equipment optimization
- Environmental Compliance
- Root Cause Analysis
- ISO 9001 compliance
- Scheduling Techniques
Accomplishments
- Collaborated with team of 10 in the development of new product development (Minecem ) in cement industry
- Collaborated with Plant Team in the production Pozzolana product and ensure system optimization.
- Collaborated with team of 12 in the optimization of Thermal Substitution Rate through system optimization.
- Achieved 40% decrease of water plant consumption through effectively helping with controlling and developing projects for water consumption reduction.
- Achieved 100% PRI of the Vertical cement mill through Process audits and Optimization of the system.
- Supervised team of 10 - 15 contractors members with Zero Incident.
- Reduction of 3 kwh/t of plant electrical energy consumption through process audits and system optimization.
Certification
- Diplôme d'études en langue française (DELF) A1
- ICDL (INTERNATIONAL COMPUTER DRIVING LICENCE)
Affiliations
Engineers Registration Board (ERB) Tanzania, GE 11834
Languages
English, Swahili, French
Keyareasofexpertise
- Problem-Solving and Analytical Skills: Ability to solve complex problems and analyzing data to optimize industrial processes
- Technical Communication: The ability to effectively communicate technical information with various functional groups
- Knowledge of Industrial Processes: Expertise in understanding and optimizing industrial processes, such as cement production, which can be transferred to other manufacturing or industrial settings
- Quality Control and Assurance: Have experience in ensuring product quality and adherence to quality parameters ISO Systems (9001, 14001,)
- Production Management
- Process Optimization
- Quality Control
- SAP
Technicalskills
Data analytics, Report writing, Budget Planning and management, team player, strong SAP skills and ability to work in diverse environments.
References
- Eng. Rosemary Migire, Process Manager, Mbeya Cement, +255 765 290 390, rosemary.migire@mbeyacement.com
- Omari Jamaldin, Quality Manager, Mbeya Cement, +255 765 728 234, omari.jamaldin@mbeyacement.com
- Eng. David W Filipo, Commercial Manager, Green Resources Tanzania, +255 753 826 631, david.filipo@greenresources.no
Hobbies and Interests
Hiking, Technology, Networking, Community development activities, traveling.
Timeline
Process Engineer
LafargeHolcimTanzania
07.2020 - Current
Process Engineer intern
LafargeHolcimTanzania
02.2019 - 06.2020
MBA-Corporate Management -
Mzumbe University
Bachelor of chemical engineering and Technology -
Zhejiang University of Technology
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